Simple. The jig is also fitted with a bridge that holds the router above and at 18° to the stile. A friend of mine, a master woodworker, made a set … Whether you're a hobbyist or a professional woodworker, Rockler's 3-1/2'' Louver Shutter Template Set makes building your own Plantation-style Shutters easy and affordable. Item – 6701LGP. Unconditional guarantee. 4. Moveable louvers need a single centered hole drilled into each stile to accept a pivot pin; fixed louvers require drilling the stiles for two pins to lock the louvers in place. One of the easiest and most consistent methods for cutting out such a rounded shape is to use a bandsaw circle cutting jig. at the top and bottom to allow enough room for the rails and waste. First consult the Measuring Guide to obtain your dimensions. Many woodworking plans call for pieces that can most easily (and safely) be formed by using a woodworking jig. 4. Builders Pack Assembly Instruction-seven pages. Rear Tilt Rod Installation Instructions. Fig. Jig (2). In practice, the stiles are laid out with the mortises and the length of the slatted area is calculated. 11. Creating your own custom shutters is easy! Accurate spacing is ensured by using a stop block and a series of holes 1-3/8 in. The size is not critical as long as you are close and the corners are square. From this straight edge, you can then create a parallel edge on the opposite side of your table saw. Guides along the bottom position the two stiles and the center index bar. The bridge may be unfastened and repositioned to cut mirror-image slots in the mating stile. If you are an experienced woodworker, you should be fine. Flip the louver end for end … To complete the shutters, we mortise the stiles, cut tenons on the rails and glue up with epoxy and pipe clamps. The format. While one could try to cut such a round shape by hand using a bandsaw or a jigsaw, even the steadiest of hands won't be able to make a perfectly round shape. Adjust the side stops (3) on the Louver Jig (2) for a tight fit. apart in the channel. Flip the louver end for end … The hardest jig was the one to staple the louvers to the lift rod. There are almost as many types of routers as their are shutters, so if you are buying a new tool for this particular job, make sure to choose the right router. For each jig, your instructor George Vondriska will lead you step-by-step through the process of using the jig. Rout left, rout right, move the jig … The table saw is probably the most versatile woodworking machine in the woodshop. Using the 9/64" Shutter Drill Bit (7) drill a single hole pattern in the end of the louver. Add additional clamps if needed. 24523 Gosling Rd F05, Spring, TX 77389. Fortunately, many of these jigs can be made right in your woodshop. Sign up for the Fine Homebuilding Tip of the Day and get daily tips and special offers delivered to your inbox. Rockler 1-1/4'' Fixed Louver Shutter Jig and Hardware. If you decide to build shutters yourself, you’ll likely use a router. x 11 7/8 in., and the router stops 2 5/16 in. Many woodworking plans call for pieces that can most easily (and safely) be formed by using a woodworking jig. How To Reach Us. The jig has right and left end and as many center section as you need. Adjust the side stops (3) on the Louver Jig (2) for a tight fit. The bridge may be unfastened and repositioned to cut mirror-image slots in the mating stile. When once-functional elements of home design become decorative, style and proportion often go out the window. Use your circular saw and a clampable straight-edge. Having a circular saw measuring jig will only make the task easier, more accurate and much faster than measuring the cut by hand. Before you build or install shutters on your house, take the time to get the design right. A tedious but critical part of shutter construction is routing slots in the stiles for louvers. It couldn't be easier with exclusive Rockler jigs, hardware, and pre-shaped louvers. A jointer is a tool that is designed to provide a smooth, flat edge on one long edge of a board. Louvers are ideal for partition doors and window shutters, where you want air to flow through the opening but want to avoid being able to see what is behind the door or window.